The Importance of Roles and Responsibilities in Biotech Manufacturing & Human Error Prevention

As someone who has spent over 13 years in the biotech manufacturing industry, both as an operator and managing a team of operators, I've seen firsthand the importance of roles and responsibilities in achieving a successful batch. Today, I want to dig into this topic and discuss the critical roles of 'Performer' and 'Verifier.' 

The Performer and the Verifier: Two Sides of the Same Coin 

In any manufacturing setting, but particularly in manufacturing therapies for sick patients, roles must be clearly defined. Lack of clear roles and role ambiguity can heighten job-related stress for the affected employee and may also lead to tension and conflicts among team members. This is what we call an error trap. Two of the most crucial manufacturing roles are that of the 'Performer' and the 'Verifier.' 

The Performer: This is the individual who carries out the task. They are responsible for understanding the procedure, having the skills to execute it, and ensuring they follow the steps as outlined. 

The Verifier: This person is responsible for double-checking the work done by the Performer. They ensure that the task is being completed accurately and the final outcome is achieved, while maintaining all quality standards. 

Why Not Switch Roles? 

You might wonder, why not let the Performer and Verifier switch roles during a task? Wouldn't that offer a fresh perspective? While it might seem like a good idea, it's fraught with risks, especially in our industry where errors can lead to the loss of life. 

  • Loss of Objectivity: When individuals switch roles, they may lose the objectivity required to effectively verify a task. A Performer may unconsciously overlook errors because they've done the task themselves and think they're unlikely to make a mistake. 
  • Skill Specialization: Each role requires a specific skill set. A Performer needs to be adept at executing tasks efficiently, while a Verifier needs to have a keen eye for detail. Switching roles can dilute these specialized skills. 
  • Accountability: When roles are clearly defined, it's easier to hold individuals accountable for their actions. Blurring the lines between roles can lead to a lack of accountability, making it difficult to pinpoint the source of errors. 

Human Performance theories emphasize the importance of understanding human errors as a consequence rather than a cause. By clearly defining roles and responsibilities, we can create a system that is more resilient to human error. The Performer knows what they are accountable for, and the Verifier acts as a safety net, ensuring that errors are caught before they can escalate into bigger issues. This also means the Verifier should have as much or more knowledge on the task compared to the performer. Seasoned operators likely have experienced or seen the failures that can occur during the task, being better able to recognize if the performer is missing the mark. 

Roles and responsibilities aren't just corporate jargon; they're the backbone of a successful, error-minimized operation. By understanding and respecting the roles of Performer and Verifier, we can create a culture that not only values quality but also understands the human element in achieving it. 

_____________________________________________________________________________________

Sarah Boynton, a Consultant on the Quality Executive Partners team, has extensive experience in the biopharmaceutical/cell and gene therapy space, with a particular focus on cGMP training, human performance/error prevention, downstream processing, and non-conformance investigations. Prior to joining QxP, Sarah worked for Catalent Pharma Solutions, KBI Biopharma, AstraZeneca, MedImmune, and GlaxoSmithKline.

Check out Sarah’s other recent blog: “4 Best Practices for Effective Investigation into Deviations.”

Pharmaceutical Industry Trends for 2024 So Far

Christine Feaster
April 24, 2024

Decoding the Technical Transfer Process in Biotech Manufacturing

Sarah Boynton
April 23, 2024

Quality Executive Partners - IACET Accreditation

Ken Mead
April 9, 2024

Coaching and Correcting: A Focus on Behavior Over Blame

Sarah Boynton
November 1, 2023

Remote cGMP Inspections and AI in Drug Manufacturing

Michelle Fishburne
October 11, 2023

4 Best Practices for Effective Investigation into Deviations

Sarah Boynton
September 19, 2023

The Art of Viral Vector Manufacturing: 4 Essential Controls to Prevent Cross-Contamination

Sarah Boynton
September 13, 2023

Practicing Risk Acceptance

Mark Roache
August 28, 2023

Annex 1 – Can we all take a deep breath now?

Vanessa Figueroa
August 24, 2023

In Cell and Gene, Good Science is Necessary, But Not Sufficient

Mark Roache
August 21, 2023

6 Ways To Achieve Manufacturing Audit And Inspection Readiness

Sarah Boynton
August 14, 2023

Experience is What You Get Just After You Needed It, Part 2

Mark Roache
August 10, 2023

Experience is What You Get Just After You Needed It, Part 1

Mark Roache
August 10, 2023

Sterility Assurance Matters to This ONE

Greg Gibb
August 8, 2023

Enhancing Quality and Safety: 3 Essential Human Error Prevention Tools for cGMP Manufacturing

Sarah Boynton
August 3, 2023

Asia-Pacific Happenings: Samsung Bioepis Implements QxP Virtuosi®

Michelle Fishburne
August 2, 2023

CDMOs – Selecting the Right One for Each Manufacturing Stage

Christine Feaster
July 24, 2023

3 Types of Human Error and Potential CAPAs to Prevent Them

Sarah Boynton
July 20, 2023

Drug Shortages: Causes & Solutions

Christine Feaster
July 10, 2023

The 5 Questions You Need to Ask After a Human Error Event Occurs

Sarah Boynton
July 5, 2023

Understanding How Adults Learn

Mike Levitt
June 30, 2023

Annex 1 and Ensuring Filling Technologies Fit the Need

Natasha Howard
June 21, 2023

How to Solve Pharma’s Skilled Workforce Deficit

Jeff Roy
June 20, 2023

ChatGPT Told Me AI is “Imperative” in Pharma Manufacturing

No items found.
June 18, 2023

Get Ready: FDORA’s Unannounced Foreign Inspection Pilot Program is On!

Crystal Mersh
June 6, 2023

Nitrosamines Impurity Challenges

Christine Feaster
June 2, 2023

All You Need to Know About Contamination Control Strategies, Parts 1 and 2

No items found.
June 1, 2023

When is ISO 8 Not ISO 8?

Bob Ferer
May 30, 2023

Cost Of Quality: Worth Every Cent In Bio/Pharmaceutical Manufacturing

Crystal Mersh
May 24, 2023

Pharmaceutical Quality is NOT a Spectator Sport

Mike Levitt
May 22, 2023

The Six Keys for Effective Deviation Investigators

Mike Levitt
May 18, 2023

There Has to be a Better Way to Train

Tyler DeWitt, Ph.D.
May 15, 2023

Cell and Gene: Article Series on CGT’s Key Drivers

Mark Roache
May 8, 2023

Bacterial Endotoxin Testing is on the Move

Christine Feaster
May 5, 2023

Top 20 Pharma Company Chooses QxP Virtuosi® Platform

Vanessa Figueroa
May 3, 2023

Crystal Clear: Controls Are Not Enough

Crystal Mersh
April 22, 2023

Myth #1: Complying with Regulations and Product Specifications

Brian Duncan
April 20, 2023

Myth #2: Proactively Remediating Bad Inspection Outcomes: What’s the benefit?

Brian Duncan
April 20, 2023

Is it Time to Outsource Internal Auditing?

Mike Levitt
April 18, 2023

Quality is Number One, Even When Trying to Address Supply Chain Issues

Christine Feaster
April 14, 2023

Don’t Be a Daredevil When Retrofitting Your Facility, Part 2

Bob Ferer
April 10, 2023

Don’t Be a Daredevil When Retrofitting Your Facility, Part 1

Bob Ferer
April 10, 2023